China supplier High Performance SWC Cardan Shaft/Shaft/Universal Shaft/Couplings for Industry

Product Description

Who we are?
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO;LTD has 15 years history.When the general manager Mr.Rony Du graduated from the university,he always concentrated his attention on the research and development,production and sales of the cardan shaft.Mr.Rony Du and his team started from scratch,from 1 lathe and a very small order,step by step to grow up.He often said to his team”We will only do 1 thing well——to make the perfect cardan shaft”.

                                                               General manager  Mr.Rony Du
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO.,LTD was founded in 2005.The registered capital is 8 million ,covers an area of 15 acres, has 30 existing staff. The company specializing in the production of SWC, SWP cross universal coupling and drum tooth coupling.The company with factory is located in the beautiful coast of Tai Lake –Hudai (HangZhou Economic Development Zone Hudai Industrial Park).
In order to become China’s leading cardan shaft one-stop solution expert supplier .XIHU (WEST LAKE) DIS. CARDANSHAFT independent research and development of SWC light, medium, short, heavy Designs cardan shaft have reached the leading domestic level.Products not only supporting domestic large and medium-sized customers, but also exported to the United States, India, Vietnam, Laos, Ukraine, Russia, Germany, Britain and other countries and areas.In the past 15 years, the company has accumulated a wealth of experience, learn from foreign advanced technology, and to absorb and use the universal axis has been improved several times, so that the structure is maturing, significantly improved performance.
 

                                          XIHU (WEST LAKE) DIS. Office Building  
XIHU (WEST LAKE) DIS. belief: “Continuous innovation, optimize the structure, perseverance” to create a high quality of outstanding cardan shaft manufacturer.We always adhere to the ISO9001 quality control system, from the details to start, standardize the production process, and to achieve processing equipment “specialization, numerical control” rapid increase in product quality.This Not only won the majority of customers reputation, but also access to peer recognition. We continue to strive to pursue: “for customers to create the greatest value, for the staff to build the best platform”, will be able to achieve customer and business mutually beneficial CHINAMFG situation.

                                  Welcome to XIHU (WEST LAKE) DIS. CARDANSHAFT

Why choose us?
First,select raw material carefully
 
  The cross is the core component of cardan shaft,so the selection of material is particularly critical.Raw materials of the cross for light Duty Size and Medium Duty Size,we choose the 20CrMnTi special gear steel bar from SHAGANG GROUP.Being forged in 2500 ton friction press to ensure internal metallurgical structure,inspecting the geometric dimensions of each part to meet the drawing requirements,then transfer to machining,the processes of milling, turning, quenching and grinding.
 
The inspector will screen blank yoke head.The porosity, cracks, slag, etc. do not meet the requirements of the casting foundry are all eliminated,then doing physical and chemical analysis, to see whether the ingredients meet the requirements, unqualified re-elimination.And then transferred to the quenching and tempering heat treatment, once again check the hardness to see if meet the requirements, qualified to be transferred to the machining process. We control from the source of the material to ensure the supply of raw materials qualified rate of 99%.
 
  
 Second,advanced production equipment
 
XIHU (WEST LAKE) DIS. Company introduced four-axis linkage machining center made in ZheJiang , milling the keyway and flange bolt hole of the flange yoke, The once machine-shaping ensures that the symmetry of the keyway and the position of the bolt hole are less than 0.02mm,which greatly improves the installation accuracy of the flange,the 4 axis milling and drilling center holes of the cross are integrated,to ensure that the 4 shaft symmetry and verticality are less than 0.02mm,the process of the journal cross assembly service life can be increased by 30%, and the speed at 1000 rpm above the cardan shaft running smoothly and super life is crucial to the operation.
 
We use CNC machine to lathe flange yoke and welded yoke,CNC machine can not only ensure the accuracy of the flange connection with the mouth, but also improve the flange surface finish.
 
5 CHINAMFG automatic welding machine welding spline sleeve and tube,welded yoke and tube.With the welding CHINAMFG swing mechanism, automatic lifting mechanism, adjustment mechanism and welding CHINAMFG cooling system, welding machine can realize multi ring continuous welding, each coil current and voltage can be preset, arc starting and stopping control PLC procedures, reliable welding quality, the weld bead is smooth and beautiful, to control the welding process with fixed procedures, greatly reducing the uncertainty of human during welding, greatly improve the welding effect.
 
 
High speed cardan shaft needs to do dynamic balance test before leaving the factory.Unbalanced cardan shaft will produce excessive centrifugal force at high speed and reduce the service life of the bearing;the dynamic balance test can eliminate the uneven distribution of the casting weight and the mass distribution of the whole assembly;Through the experiment to achieve the design of the required balance quality, improve the universal shaft service life.In 2008 the company introduced 2 high-precision dynamic balance test bench, the maximum speed can reach 4000 rev / min, the balance of G0.8 accuracy, balance weight 2kg–1000kg.
 
In order to make the paint standardization, in 2009 the company bought 10 CHINAMFG of clean paint room , the surface treatment of cardan shaft is more standardized, paint fastness is more rugged, staff’s working conditions improved, exhaust of harmless treatment.
 

Third,Professional transport packaging
 
 
The packing of the export cardan shaft is all in the same way as the plywood wooden box, and then it is firmly secured with the iron sheet, so as to avoid the damage caused by the complicated situation in the long-distance transportation. Meet the standard requirements of plywood boxes into Europe and other countries, no matter where can successfully reach all the country’s ports.

SWC Series-Medium-Duty Designs Cardan shaft

Designs

Data and Sizes of SWC Series Universal Joint Couplings

Type	Design Data Item	SWC160	SWC180	SWC200	SWC225	SWC250	SWC265	SWC285	SWC315	SWC350	SWC390	SWC440	SWC490	SWC550	SWC620
A	L	740	800	900	1000	1060	1120	1270	1390	1520	1530	1690	1850	2060	2280
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	65	83	115	152	219	260	311	432	610	804	1122	1468	2154	2830
B	L	480	530	590	640	730	790	840	930	100	1571	1130	1340	1400	1520
	M(kg)	44	60	85	110	160	180	226	320	440	590	820	1090	1560	2100
C	L	380	420	480	500	560	600	640	720	782	860	1040	1080	1220	1360
	M(kg)	35	48	66	90	130	160	189	270	355	510	780	970	1330	1865
D	L	520	580	620	690	760	810	860	970	1030	1120	1230	1360	1550	1720
	M(kg)	48	65	90	120	173	220	250	355	485	665	920	1240	1765	2390
E	L	800	850	940	1050	1120	1180	1320	1440	1550	1710	1880	2050	2310	2540
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	70	92	126	165	238	280	340	472	660	886	1230	1625	2368	3135
	Tn(kN·m)	16	22.4	31.5	40	63	80	90	125	180	250	355	500	710	1000
	TF(kN·m)	8	11.2	16	20	31.5	40	45	63	90	125	180	250	355	500
	Β(°)	15	15	15	15	15	15	15	15	15	15	15	15	15	15
	D	160	180	200	225	250	265	285	315	350	390	440	490	550	620
	Df	160	180	200	225	250	265	285	315	350	3690	440	490	550	620
	D1	137	155	170	196	218	233	245	280	310	345	390	435	492	555
	D2(H9)	100	105	120	135	150	160	170	185	210	235	255	275	320	380
	D3	108	114	140	159	168	180	194	219	245	273	299	325	402	426
	Lm	95	105	110	125	140	150	160	180	195	215	260	270	305	340
	K	16	17	18	20	25	25	27	32	35	40	42	47	50	55
	T	4	5	5	5	6	6	7	8	8	8	10	12	12	12
	N	8	8	8	8	8	8	8	10	10	10	16	16	16	16
	D	15	17	17	17	19	19	21	23	23	25	28	31	31	38
	B	20	24	32	32	40	40	40	40	50	70	80	90	100	100
	G	6.0	7.0	9.0	9.0	12.5	12.5	12.5	15.0	16.0	18.0	20.0	22.5	22.5	25
	MI(Kg)	2.57	3	3.85	3.85	5.17	6	6.75	8.25	10.6	13	18.50	23.75	29.12	38.08
	Size	M14	M16	M16	M16	M18	M18	M20	M22	M22	M24	M27	M30	M30	M36
	Tightening torque(Nm)	180	270	270	270	372	372	526	710	710	906	1340	1820	1820	3170

1. Notations: 
L=Standard length, or compressed length for designs with length compensation; 
LV=Length compensation; 
M=Weight; 
Tn=Nominal torque(Yield torque 50% over Tn); 
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads; 
β=Maximum deflection angle; 
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted; 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
(DIN or SAT etc. )
 

Brief Introduction

Processing flow

Applications
  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
 

      

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Diagnosing and Troubleshooting Cardan Coupling Issues

Diagnosing and troubleshooting issues related to cardan couplings in machinery systems involves a systematic approach:

1. Visual Inspection: Examine the cardan coupling for signs of wear, damage, misalignment, or corrosion. Look for any unusual noises or vibrations.
2. Check Lubrication: Inspect the lubrication system and ensure proper lubricant levels. Inadequate lubrication can lead to premature wear.
3. Monitor Performance: Use sensors and monitoring systems to track the performance of the cardan coupling in real-time. Analyze data for anomalies.
4. Measure Alignment: Check for proper alignment between the input and output shafts. Misalignment can lead to increased wear and reduced efficiency.
5. Check for Unusual Noises: Listen for any unusual noises during operation, such as grinding, squeaking, or knocking sounds.
6. Inspect Components: Examine the individual components of the cardan coupling, including the universal joints and shafts, for signs of wear or damage.
7. Perform Load Analysis: Evaluate the operating conditions and loads to ensure they are within the specified limits of the cardan coupling.
8. Review Maintenance Records: Refer to maintenance records to ensure that the cardan coupling has been properly maintained and serviced.
9. Consult Manufacturer Guidelines: Follow the manufacturer’s guidelines for troubleshooting and diagnostics specific to the cardan coupling model.

By following these steps, operators and maintenance personnel can effectively diagnose and troubleshoot cardan coupling issues, ensuring the reliable and efficient operation of machinery systems.

Materials Used in Manufacturing Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are crucial components in mechanical systems that transmit torque and accommodate angular misalignment. These couplings are manufactured using a variety of materials to ensure durability, reliability, and performance. Common materials used in the manufacturing of cardan couplings include:

1. Steel: Steel is a widely used material due to its high strength, durability, and resistance to wear and corrosion. Alloy steels are often chosen for their enhanced mechanical properties and fatigue resistance.

2. Cast Iron: Cast iron is used in some cardan couplings, especially in older or heavier-duty applications. It provides good strength and vibration dampening properties.

3. Aluminum: Aluminum is chosen for its lightweight properties, making it suitable for applications where weight reduction is important. It is commonly used in industries such as automotive and aerospace.

4. Stainless Steel: Stainless steel is used when corrosion resistance is a critical factor. It is commonly employed in environments where the coupling may be exposed to moisture or corrosive substances.

5. Bronze: Bronze can be used in certain applications where self-lubricating properties are desired. It also provides good wear resistance.

6. Synthetic Polymers: Some modern cardan couplings use synthetic polymers or plastics in their construction to reduce weight and provide specific performance characteristics, such as dampening vibrations.

The choice of material depends on factors like the application requirements, operational conditions, torque transmission, operating speed, and environmental factors. Manufacturers select materials that offer the best combination of strength, durability, wear resistance, and corrosion resistance for the specific use case of the cardan coupling.

What are the key features and benefits of using a cardan coupling?

Cardan couplings, also known as universal joints or U-joints, offer several key features and benefits that make them valuable components in various mechanical systems:

• Angular Misalignment Compensation: One of the primary features of cardan couplings is their ability to accommodate angular misalignment between shafts. This flexibility allows them to transmit torque even when the input and output shafts are not collinear.
• Torque Transmission: Cardan couplings are effective in transmitting torque between shafts at an angle. They can handle both small and moderate torque loads, making them suitable for a wide range of applications.
• Compact Design: The simple and compact design of cardan couplings makes them easy to integrate into various mechanical systems without requiring excessive space.
• Cost-Effective Solution: Cardan couplings provide a cost-effective solution for transmitting torque in cases of angular misalignment. Their straightforward design and manufacturing process contribute to their affordability.
• High-Speed Transmission: Cardan couplings can handle high rotational speeds, making them suitable for applications where rapid motion and torque transmission are required.
• Versatility: These couplings find applications in diverse industries, including automotive, industrial machinery, agriculture, and aerospace, due to their ability to compensate for misalignment and transmit torque effectively.
• Reduced Vibrations: In some cases, cardan couplings can help dampen vibrations and shocks that may occur due to misalignment, contributing to smoother operation.
• Simple Maintenance: Maintenance of cardan couplings typically involves lubrication of the bearing and regular inspection for wear and tear. This maintenance process is relatively straightforward and can extend the component’s lifespan.
• Easy Replacement: If a cardan coupling needs to be replaced due to wear or failure, its simple design makes the replacement process relatively quick and uncomplicated.

Overall, the key features and benefits of using cardan couplings make them an attractive choice for applications where torque transmission and angular misalignment compensation are necessary.

editor by CX 2024-03-13