Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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Diagnosing and Troubleshooting Cardan Coupling Issues
Diagnosing and troubleshooting issues related to cardan couplings in machinery systems involves a systematic approach:
- Visual Inspection: Examine the cardan coupling for signs of wear, damage, misalignment, or corrosion. Look for any unusual noises or vibrations.
- Check Lubrication: Inspect the lubrication system and ensure proper lubricant levels. Inadequate lubrication can lead to premature wear.
- Monitor Performance: Use sensors and monitoring systems to track the performance of the cardan coupling in real-time. Analyze data for anomalies.
- Measure Alignment: Check for proper alignment between the input and output shafts. Misalignment can lead to increased wear and reduced efficiency.
- Check for Unusual Noises: Listen for any unusual noises during operation, such as grinding, squeaking, or knocking sounds.
- Inspect Components: Examine the individual components of the cardan coupling, including the universal joints and shafts, for signs of wear or damage.
- Perform Load Analysis: Evaluate the operating conditions and loads to ensure they are within the specified limits of the cardan coupling.
- Review Maintenance Records: Refer to maintenance records to ensure that the cardan coupling has been properly maintained and serviced.
- Consult Manufacturer Guidelines: Follow the manufacturer’s guidelines for troubleshooting and diagnostics specific to the cardan coupling model.
By following these steps, operators and maintenance personnel can effectively diagnose and troubleshoot cardan coupling issues, ensuring the reliable and efficient operation of machinery systems.
Common Industries and Applications of Cardan Couplings
Cardan couplings, also known as universal joints or u-joints, are widely used in various industries and applications that require torque transmission and flexibility in shaft connections. Some common examples include:
- Automotive Industry: Cardan couplings are used in driveshafts to transmit power from the engine to the wheels while allowing for variable angles and misalignment caused by suspension movement.
- Industrial Machinery: They are used in heavy machinery such as mining equipment, cranes, and manufacturing machinery to transmit torque between non-aligned shafts.
- Agricultural Machinery: Tractors and other agricultural equipment utilize cardan couplings in drivelines to accommodate varying angles and lengths.
- Marine Applications: Cardan couplings are used in marine propulsion systems to transmit torque between the engine and the propeller shaft, even when the shafts are at different angles.
- Aerospace Industry: They are employed in aerospace applications such as aircraft control systems and helicopter rotor drives to accommodate movements and misalignments.
- Railway Systems: Cardan couplings are used in railway drivelines to transmit torque between cars and locomotives while allowing for movement and misalignment.
- Energy Sector: They find applications in power generation systems, including wind turbines, where they accommodate misalignments caused by dynamic loads.
- Pumps and Compressors: Cardan couplings are used in pumps and compressors to transmit power while compensating for misalignment and vibration.
These examples demonstrate the versatility of cardan couplings in various industries where torque transmission, flexibility, and angular misalignment compensation are essential.
What are the key features and benefits of using a cardan coupling?
Cardan couplings, also known as universal joints or U-joints, offer several key features and benefits that make them valuable components in various mechanical systems:
- Angular Misalignment Compensation: One of the primary features of cardan couplings is their ability to accommodate angular misalignment between shafts. This flexibility allows them to transmit torque even when the input and output shafts are not collinear.
- Torque Transmission: Cardan couplings are effective in transmitting torque between shafts at an angle. They can handle both small and moderate torque loads, making them suitable for a wide range of applications.
- Compact Design: The simple and compact design of cardan couplings makes them easy to integrate into various mechanical systems without requiring excessive space.
- Cost-Effective Solution: Cardan couplings provide a cost-effective solution for transmitting torque in cases of angular misalignment. Their straightforward design and manufacturing process contribute to their affordability.
- High-Speed Transmission: Cardan couplings can handle high rotational speeds, making them suitable for applications where rapid motion and torque transmission are required.
- Versatility: These couplings find applications in diverse industries, including automotive, industrial machinery, agriculture, and aerospace, due to their ability to compensate for misalignment and transmit torque effectively.
- Reduced Vibrations: In some cases, cardan couplings can help dampen vibrations and shocks that may occur due to misalignment, contributing to smoother operation.
- Simple Maintenance: Maintenance of cardan couplings typically involves lubrication of the bearing and regular inspection for wear and tear. This maintenance process is relatively straightforward and can extend the component’s lifespan.
- Easy Replacement: If a cardan coupling needs to be replaced due to wear or failure, its simple design makes the replacement process relatively quick and uncomplicated.
Overall, the key features and benefits of using cardan couplings make them an attractive choice for applications where torque transmission and angular misalignment compensation are necessary.
editor by CX 2024-02-17