Our standard 700 Series – the heart of Ever-Power rate reducer products – has been serving industry reliably for over 10 years. Its proven modular design has set the sector standard for efficiency and is the most imitated item in today’s worm gear speed reducer marketplace. But why accept a knock-off when you’re able to have the original – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting flexibility permits installation in virtually any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for optimum durability, as well as greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes possess earned a status to be a business benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are inexpensive prices. High versatility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being basic and compact in style, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively bigger) and its body is generally quite lengthy in the axial direction. The gears in these gearboxes could be correct or left-handed dependant on the purpose.
Mounting choice include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or double), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear made up of a worm shaft and worm wheel. The worm is shaped such as a screw and the worm wheel is usually a kind of gear machined to get a tooth profile with the same configuration.
The procedure of a worm gear is comparable with that of a bolt and nut. The principle is the same as a nut that is fixed to ensure that it cannot rotate and therefore progresses in the axial path when the bolt is turned.
The design of a worm gear is thought of through the relationship between the rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Because of this, in a 1 speed reduction gears, the wheel can be manufactured therefore that it will be rotated 1/60 (1/120 in particular applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This feature makes it possible to layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). You’ll be able to change the rotation path of the worm wheel by changing the screw path.
A multitude of shaft layouts The wide selection of shaft layouts is among the features of interlocking gears.For example, right shaft output, left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Physique 2) and, if attachment orientations are included, you’ll be able to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is certainly characteristic since the contact is usually linear and the relative slide is excellent. In comparison with rolling power transmission, noise and vibration are really low. Because of this, this technology is used to drive medical apparatus, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When selecting a worm reduction gears, the procedures for selecting the right gear are described in the maker catalogs and the series and models ought to be selected according to those procedures. Particular care should be taken in essential areas such as selecting the strain index, calculating the overhang load and examining heat rated capability from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, heat produced during the initial period of make use of is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently achieving the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it’s important to change the lubricating oil and to change the lubricating oil after that about 1 time each year according to the procedure manual supplied by the manufacturer.
Product Description
The Worm Reduction Gear Box is provided by our company is of high-quality. Our products are created through the use of premium quality material and enhance technology at our vendors end. They are widely used in various sectors. Our items are often available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Frame, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Mount.
High efficiency and safe operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the sector worldwide. They succeeded in combining uncompromising quality with stateoftheart technology amd renown price effectiveness.Absolute flexibility is given by the wide selection of several installation options, shaft configurations and electric motor interface, all offered as standard. The helicalworm and the doubleworm version, with or without the torque limiter, also add up, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) provides great versatility to match a broad range of applications and higher efficiency compared to the compact line XC, where in fact the emphasis is on space efficiency.
Series H supplies the same features since series X with an added plus: a spur equipment pre-stage at the input end provides higher performance and a broader range of ratios than the X series.
Body sizes 110 and 90 feature a cast-iron casing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy metal and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow output shaft comes as standard.
Broad range of options available:
second input, result flange, single or double extension output shaft, torque limiter with through cable, torque arm.