Cycloidal pinwheel reducer is a up-dated of innovative type transmissing machine designed with K-H-V less teeth engagement and the cycloidal pin wheel clenching mechanism, which are trusted in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical Industry, task machinery etc, conveyors and cranes. various fields.
Features:
1. Gear is constructed of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is adopted for all with high precision, gears and good contact performance
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light-weight, long service existence and high bearing capacity;
5. convenient to assemble, disassemble and check.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power type conveniently.Same machine type may equip with many power motor. It really is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: okay division, wide scope. The combined machine type may form large transmitting ratio, i.e. productivity very low rotary speed.
3.Form of assembly: the position to be installed is not limited.
4.High strength, compact: the box body is constructed of large strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and excellent grinding process, therefore the bearing capability of unitvolume is huge.
5.Long life: Beneath the condition of appropriate type chosen (including choosing ideal operation parameters)normal operation and maintenance, the life of main elements of speed reducer (except wearing parts) shouldn’t be less than 20000 hours. The putting on parts include lubricating bearing, oil seal and oil.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is normally low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High speed ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-downward ratio and the efficiency is normally more than 90%. If work with multi-speed travel the speed-down ratio can be bigger.
2. Compact
Being adapted epicyclic transmission theory, the input and outcome shaft are in same axis centre, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can realize high reduction ratio unit.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged at the same time, and there are two gears engaged with 180 degree symmetry. Therefore, the effect of tooth pitch error and cumulative tooth pitch mistake on the rotation precision is relatively average, which makes the position precision and rotation accuracy reach a very high level.
4. Less parts, easy installation
The three basic parts achieve a higher deceleration ratio, and they are all on the same axis, so the kit is simple to install and simple to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the volume is 1/3, the fat is 1/2, but can obtain the same torque potential and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel materials USES unique steel with large fatigue strength.Different from ordinary transmission unit, the amount of teeth meshing makes up about on the subject of 30% of the full total amount of teeth. In addition, it is in contact with the surface, so that the pressure borne by each gear is reduced and great torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the power loss caused by friction. Therefore, high lowering ratio may be accomplished while maintaining high effectiveness, and miniaturization of generating motor can be realized.
8. Low noise
The apparatus meshing cycle swiftness is low, the transmission motion force balance, which means procedure is quiet, and the vibration is quite small.
◆Excessive speed ratio and substantial efficiency single-stage transmission can achieve a deceleration ratio of 1 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the suggestions shaft and outcome shaft are on the same axis line, in order that the machine model can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts would make the vibration and voice limited to a minimum.
◆Reliable use and prolonged service life since the primary parts are created from huge carbon chromium steel, substantial strength is certainly obtained by quenching (HRC58-62), and rolling friction is utilized in some transmission contacts, therefore the service life is long.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is a great transmission has many advantages, versatile, and may be both positive and negative operation.
•Big ratio, and substantial efficiency Smooth operation,
• low noise The make use of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically very little wear, durable.
• Compact structure,
• tiny size Because the use of a planetary transmitting, the input shaft and the productivity shaft on a single axis, which makes the model to obtain the smallest possible size.
• Reasonable design, easy protection, and break down easily install,
• minimal number of parts as well as basic lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt essential double wall planet pinion carrier, precision and improve the output strength.
(2).Hoop clamp coupling have five connection techniques well suited for different application environments.
(3).Size in this article PL/PF120(incorporating)precision and high power integral inner gear casing, processed in a single station,which eliminate the cumulative error and assembling error of split type.Remove casting process;adopt incredibly hot of forging process, that will decrease the blank material defects.
(4).The meshing gear adopt shaving procedure after carburizing and quenching,which simpler to make gear surface smooth and high accuracy,decrease the temperature rising caused by gear area gluing and friction.
This series worm-gear reducer was crafted after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its functionality and mounting dime nsions conform the same varieties of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, compact structure, beautiful shape, radiate heat efficiently and low noise.
Very good sealing and adaptability.Its mixture with T equipment reducer and MB/MBN variator can meet all sorts of speed requirement.